Project Description
Manufacturing of flanges to order
Flanges thickness 12 mm, made on turning equipment, with drilling and large diameter internal threading. We manufacture custom steel flanges to the size you need.
In what areas are steel flanges used?
Company “MAGNET” designs and manufactures flanges for various industries. Our production flanges comply with strict GOST standards, therefore they can be used in a wide variety of areas and conditions. We guarantee high quality, We also offer the production of large diameter flanges or according to individual customer drawings. The ability for the customer to purchase flanges to order allows us to adapt products to specific technical requirements.
Our products are used in the chemical industry, oil and gas, food, energy and shipbuilding industries. It is used for connections, where resistance to high pressures and temperatures is required. Products demonstrate good performance properties when working with aggressive environments, where increased attention to the tightness of connections and resistance of the metal to corrosion is required. We carry out the production of flanges from various types of steel, including stainless and chemical resistant, therefore they can be used in conditions of increased complexity.
Types of connections, for which flanges can be used:
- pipeline connection;
- valve installation;
- pump installation;
- connection of heat exchangers;
- closing systems using blind flanges.
Metal flanges: inwas
There are various types of custom made flanges., including large diameter, they differ from each other, primarily, connection strength and design features.
In this way, flange manufacturing can be divided into the following types:
- Collar. A distinctive feature of this type of connection, is a welded cone of smaller diameter, which, when installed in a pipe, ensures high tightness and reliability of the connection.
- Flat (welded) is a flat metal disk, with holes for fasteners in it. This type of flange is attached to the pipe by welding in two places.
- Threaded mounted on the pipe without the use of welding, the connection is made by screwing onto the pipe. For a more reliable connection, welding can be applied.
- Deaf differs from other types of products in that, that it does not have a central hole. Used as a pipe stopper, interruption of fluid flow.
- Turning. This type of connection is used for oil, gas pipes, for handling chemical liquids.
- Insulating type of connections is also used for installation on oil and gas pipes. Parts of this type have tension pins.
The connection is selected depending on the diameter of the pipe, its configuration and goals, for which it is planned to use this connection. Given the wide variety of shale connections, when it becomes necessary to manufacture to order and install flanges, need to seek professional advice.
Also, we manufacture: biofireplaces, enclosures for electrical appliances, as well as other types products to order.
What determines the cost of flanges??
Flange cost in each specific case it is calculated individually, since it depends on a number of parameters. The final price is determined by the design and selected materials, which directly depends on operating conditions. For example, the use of the part in the chemical industry requires the use of corrosion-resistant materials, whereas in water systems, less expensive options may suffice.
When calculating the cost, we take into account the following main parameters of the product, which affect the price:
- type of product - the manufacturing technology and labor intensity of the process depend on this;
- conditional pass (Two) – measured in millimeters and determines the amount of material, necessary for production, which affects the size and weight of the final product;
- nominal pressure (Ru) – determines the requirements for the strength and thickness of the part, as well as the class of steel used at a temperature of 20°C.
- steel grade - selected depending on the characteristics of the working environment, with which the part will come into contact.
Order the production of flanges from MAGNET
Our production complex consists of our own equipment, Therefore, we independently control the entire manufacturing process, including the supply of metal. That's why, to order a flange, clients just need to specify the material and provide a drawing, if the product has atypical parameters. The company also offers the service of developing a project for a future part., where we take into account all the characteristics, voiced by the customer. Depending on the purpose of the product and its operating conditions, we help you select the optimal steel grade. The company is ready to fulfill orders in any quantity, Moreover, the higher the order circulation, the lower the cost per unit.
ORDER A PROJECT CALCULATION
For quick calculation of the order value, upload drawings of finished parts and their flat pattern in DWG or DXF format using the form or send them to info@magnet.com.ua.
Along with the drawings, indicate the number of parts in your production, material type, his brand, material thickness, and the number of parts of each type.
Do not use special characters in the file name (quotes, brackets, dash), and symbols in Cyrillic.
Drawings must be straight, arcs and polylines. No splines allowed. Enter your contacts (e-mail, telephone), so that we can contact you.