Milling work

Metalworking – this is a process associated with the need to process parts with high precision. Among the most requested processing options metal products – CNC milling. The name is based on the name of the main working cutting tool - cutters. The latter are rigidly attached to the machine shaft and are of various types., they are equipped with cutting teeth, whose edges are in periodic contact with the processed surface.

CNC milling services in “MAGNET”

MAGNET company offers a wide range CNC router services. Thanks to their experience, our specialists guarantee high accuracy and quality of order execution.. Production, made using this technology, is widely used in various industries, including industrial complex, military production, as well as in the areas of advertising, design and interior. Among the features of our work is the ability to create complex three-dimensional products, which can be either symmetrical, and asymmetrical.

Milling work on CNC machines allow us to produce not only standard, but also details that are unique in their parameters. "MAGNET" offers work according to standard projects, and for exclusive orders (author's drawings), which specialists completely adapt to the client’s needs. You can order from the company metal milling work using different types of workpieces:

• aluminum;
• steel;
• copper;
• bronze;
• brass.

You can also order a project from us “under lock and key”. In this case, we take over the entire production cycle: from drawing development based on customer requirements, selection of the optimal metal and direct manufacturing of the product. Metal milling work includes preparation of the machine, control over his work, as well as subsequent assembly and packaging of finished products. Each order is processed individually with strict adherence to technical documentation and product dimensional tolerance limits. Our company’s services are designed to produce batches of any size.

Timing: from 1 of the day (depending on the volume and complexity of the order)

Materials (edit): individually approved.

The cost metal milling work depends on:

• the complexity of the work performed;
• circulation of the party;
• type of metal;
• volumes of other types machining.

Delivery: we deliver all over Ukraine

See also:

• Campfire bowls
• Metal gate
• Mounting structures
• Steel flanges
• Metal casing
• Metal brackets
• Enclosures for electronics
• Steel cases
• Agricultural spare parts

Our CNC equipment

Our production is based on CNC machines. This equipment, work on which occurs using numerical control, Therefore, we are ready to produce products of varying levels of complexity, at the same time achieve the highest precision of milling work on metal. We offer clients a choice of 3, 4-x or 5-axis CNC router services. The choice of type depends on the complexity of the project.

The peculiarity of our approach to work is that, that we carry out milling work on CNC machines in full automation. That is, the workpiece is loaded into the machine once and immediately processed along all planes, which is especially important when loading a 5-axis machine. This not only reduces time, necessary for production, but also guarantees accuracy of execution.

Using our equipment you can create even such parts, as: turbojet engines, spare parts with precise angular clearances, components for drones and other consumer needs.

Operating principle of the equipment, which is used in our production is built in several successive stages. First, the company's technologists develop a program for the machine, which is based on the parameters of the customer’s part drawing. Next, the workpiece is fixed on the machine table, and the control system precisely positions it for start. The operator sets the required cutter and the machine automatically processes the material, following a given program.

Milling metal processing is carried out in the following main options

• drilling, boring holes, threading - operations are performed with high precision. for any metal products, as well as taps and countersinks;
• thread milling - special processing of spiral surface variants with end, disk, comb cutters;
• Cutting and cutting - operations to divide materials into parts of fragments and remove excess from the edges. Powder coating of metal products provides a high quality coating;
• Gear milling and slotting - splined shafts processing, gears and wheels, including worm, helical, as well as straight-toothed, tapered, cylindrical. Use disk, worm, as well as profile and groove cutters.

On milling work price calculated in standard hours, what is time based labor costing, spent on manufacturing the part. In MAGNET, every request for the production of parts, even if it's a standard model, goes through an individual miscalculation.

Let us note from personal experience, what's wrongcost of milling work in Ukraine depends on several key factors:

• type of metal or alloy used, which underlies the workpiece;
• complexity of the project and number of processing planes;
• order volume and the opportunity to get a favorable discount when ordering large quantities.

MAGNET guarantees exceptional processing accuracy up to ±0.005 µm, full compliance with all drawing requirements, including dimensions and tolerances, as well as the identity of all parts, produced according to the same program even with different runs. All orders are completed strictly on time. For the convenience of our customers, we also work with remote orders and deliver finished products by transport companies throughout Ukraine.